BIS battery certification testing is based on IS 16046 standard
| Cell Battery Tests | |
| Continuous low-rate charging (0.01 It charge for 28 days) — Criteria | No fire, no explosion. |
| Vibration test (7-200Hz sine sweep, 12 cycles per axis) — Criteria | No fire, no explosion, no leakage. |
| Temperature cycling (75°C to -20°C, 6 hours each, 5 cycles) — Criteria | No fire, no explosion, no leakage. |
| Room temperature external short circuit (20±5°C, resistance <0.1 ohms, 24 hours) — Criteria | No fire, no explosion, surface temperature ≤170°C. |
| High temperature external short circuit (55±5°C, resistance <0.1 ohms, 24 hours) — Criteria | No fire, no explosion, surface temperature ≤170°C. |
| Crush test (13k N or compress to 50% thickness) — Criteria | No fire, surface temperature ≤170°C. |
| Thermal abuse (130±2°C for 10 minutes) — Criteria | No fire, no explosion. |
| Overcharge (0.2 It constant current to 2x cut-off voltage, 12.5 hours) — Criteria | No fire, no explosion. |
| Forced discharge (0.2 It discharge to 250% rated capacity) — Criteria | No fire, no explosion. |
| Low pressure (11.6k Pa for 6 hours) — Criteria | No fire, no explosion, no leakage. |
| Battery Pack Tests | |
Drop test (1.0m free fall, 3 drops per 6 faces)
Overvoltage charging protection (1.1x maximum charging voltage test)
External short circuit (room temp and high temp)
IS 16046 standard requirements are essentially consistent with IEC 62133:2012; some test parameters may be adjusted with IEC standard updates.
Lithium battery cells and packs: IS 16046
Power banks: IS 13252(Part 1)
13. High-rate charge protection test (lithium only)
IS 16046:2012 Sealed Secondary
1. Continuous low-rate charging: Charge for 28 days per manufacturer method
Acceptance criteria: No fire, no explosion, no leakage.
2. Vibration: Simulate vibration during transport
Acceptance criteria: No fire, no explosion, no leakage.
3. Moulded case stress atWhen battery is used at high ambient temperature, internal components must not be exposed
Acceptance CriteriaNo physical distortion of the battery case resulting in exposure of internal components.
4. Temperature cycling: Battery alternately exposed to high and low temperatures, no fire or explosion
Acceptance criteria: No fire, no explosion, no leakage.
5. Incorrect installation of a cell (Nickel system only): Simulate incorrect installation when single cell is used in multi-cell configuration, must not cause fire or explosion
Acceptance criteria: No fire, no explosion.
6. External short circuit: Short positive and negative terminals, no fire or explosion
Acceptance criteria: No fire, no explosion.
7. Free fall: Battery dropped from 1m height to floor, no fire or explosion
Acceptance criteria: No fire, no explosion.
8. Mechanical shock (crasSimulate shock encountered during transport or handling, no fire, explosion, or leakage
Acceptance criteria: No fire, no explosion, no leakage.